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October 4, 2018

Guide For Forklift Maintenance 

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Forklift maintenance 

Forklift is a vehicle that is used to push, pull, lift and carry weights. They are an absolute necessity in the present world. The warehouses depend on forklifts entirely. Moreover, different organisations, from airport to Construction Company, rely on trucks for daily operations.  

Forklift servicing is very much similar to simple car maintenance. In the present era, the forklifts or the trucks are equipped with just the same features and equipment as the car. Although there’s a difference in the level of sophistication, but both require constant maintenance. Just like you maintain your car regularly, you check the water and other possible issues, these activities are required in the case of trucks too. Although the interval is different than that of cars’, they do require regular inspections and maintenance activities. And, just like a delayed task can cause failure in the case of cars, similarly, if an issue is not resolved completely in time, it can grow into a failure leading to disaster.   

Regular inspection  

Other than the regular checkup, when a problem occurs in a forklift, troubleshooting from the beginning can take a lot of time. This can delay the operation of the organisation, resulting in a financial loss. So, to save some time, it is highly recommended that the truck be checked for any fault that was previously postponed and not completely corrected. A complete service can take a lot of time, but if the truck is checked for pertaining problem and there is one, it can not only save a lot of time, but also, it will solve the issue that could be causing trouble all this time. Below is a flowchart of the series of operation that need to be performed in case of a problem.  

  1. Confirm the nature of the problem that is occurring.  
  2. Operate the vehicle to check for the problem in a controlled environment. This can help pin point the exact issue.  
  3. Take a close look to the maintenance history of the vehicle. See if a problem has been postponed in the past. 
  4. If not, study the maintenance manual of the system and look for the problem in common problems mentioned.  
  5. If you can’t resolve the issue by yourself using the maintenance manual, contact the manufacturer’s customer support.  
  6. Do not use the vehicle until the issue has been resolved. Using it can not only damage the vehicle itself, but it can also damage your goods or any person operating it. 

Tips to keep it cool  

Often the most common cause of failure is overheating of the forklift. Since the vehicle is used daily for heavy-duty activities, it is common that they get heated up when used beyond the recommended usage limit. The trucks are usually designed to perform heavy-duty tasks, but like all vehicles, the trucks too have a limit and using them beyond that limit can cause serious heating issues which can lead to several other damages in the engine. If proper care is not taken, it can cause a fortune to repair the damages. Therefore, it is highly recommended that you regularly check for any heating problem along with performing the following tasks to avoid facing any such problem.  

  1. Use the recommended engine coolant instead of plain water.  
  2. Replace the hoes after regular intervals. The interval is usually given by the manufacturer in the manual. 
  3. Keep the cap of the radiator closed and check it regularly to see that there is no leakage as it maintains the required pressure in the system. 
  4. Keep checking the fan belts in regular intervals, as stated in the manual. Not replacing the worn out belts can lead to several other damages.  
  5. Lastly, keep checking the coolant after regular intervals.  

In-house Forklift services vs. Outsourced Forklift services 

If you own some trucks or a fleet of forklifts, a very important decision that you need to make is, whether you’re going to go for outside contract maintenance or in-house forklift servicing. 

Both the options have their pros and cons so to help you make the choice, we’re going to list down the perks of both of these.  

In-house Servicing  

  • Flexibility and convenience in the schedule as any problem occurred can be dealt with immediately. 
  • A group of specialised technicians will be an asset to the company 
  • The in-house technician will be more aware of the type of forklifts used and their common problems. 
  • There will be no need to go through the history of the vehicle every time as the technician will be well aware of pertaining problems.  

Outsourced Servicing 

  • Decreased expenses, as the service will be utilised only in times of need. No additional budget required for a whole department 
  • The technicians will be more qualified and specialised at their job.  
  • A regular maintenance plan according to your schedule with guaranteed results in a defined amount of time.  
  • Without having to worry about the servicing department, the company can focus on other areas of the business more efficiently.  


How To Easily Repair A Roof On Your Own?

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If it’s that time of the year again when the raindrops fall inside your house in scattered places and directions, you know you are in a dire need to get your roof repaired. First of all, you shouldn’t wait this long to get the roof repaired. Second of all, why would you let your roof damage to an extent that the rain is interrupting with your daily schedule? Even if the rain isn’t a situation in your case, and our hypothetical reason is just that, there might be some other reason as to why your roof is leaking. It simply implies that you were negligent enough to ignore the warning signs, which lead to a serious roof damage. Regardless of ifs and buts, we are clear that it is about time you take serious action against these leaks. One of the common and easiest method would be to just opt for a repairing professional and get the work done. However, you do have another path too, and that is only for the do-it-yourselfers. If only you know about how to get things fixed and have a patience to go about doing that on your own, you should venture into fixing the roof on your own. If you are, that’s great, because today, we are in a mood to help you out. Here is how you can repair your own roof easily.  

Locate The Leak: 

The foremost thing that needs to be sorted out is where exactly the leak is coming from, or what exactly the source is. Sometimes it won’t be obvious, so you will have to dig out. Thus, before making any sort of assumptions, you need to do a thorough checking on where the leakage is coming from. We know it is easier said than done. To help you start, the first sign of a leaking roof is generally the water stains on the ceiling. You can use a ladder or binoculars to see if there are any cracked, curled or missing shingles. You can consult the North Sydney Roofing repair technicians or just beware and remember that leaks could be anywhere and everywhere. The leaks can be found in areas where shingles butt, caulking or flashing have been damaged or through tent-shaped and end cap shingles. Apart from the mentioned, check around the chimney to see if there are any loose materials. There can be wear and tear around the vents and chimney pipes too.  

Mess With The Shingles: 

If the problem is with the shingles, you can easily but carefully mess with them to get your work done. By using adhesive compounds in a caulk gun or applying a coat of asphalt roofing cement with a brush can help flatten and secure the curled shingles. While doing this, carefully hold down the corners and edges of the shingles to make sure they don’t lift up again. In case of damage and rotting on the shingles, they must be removed or replaced. To remove a damaged shingle, raise up the edges of the surrounding ones and remove the nails with a hammer. Once the old one slide out, slide in and align a new shingle with those on either side and fasten with the help of galvanized roofing nails.  

Reseal Chimneys & Dormers: 

If the problem is with dormers and chimneys, and you believe that nothing more than resealing them should be done, go ahead and DIY. All you need to do is to use a caulking gun and roofing cement. With the help of both, you can stop that leak that sometimes occur around dormers and chimneys. Once you apply roofing cement with the help of the gun strategically, the joints of the metal flashing will be resealed. Thus, the leakages or other problems caused around the area won’t occur again. 

Lastly, if you think that the ball needs to be sent to the professional’s court, then you can facilitate the procedure and lessen the bill by removing the old shingles on your own. Once the roof cleared, you and the contractor can easily inspect around for any structural damage. But, always remember that if you can do something on your own, go about doing it yourself. Roof repairing isn’t that hard, if you have the heart and the right tools in place. 

All About Car Batteries 

By | Auto Services | No Comments

Intro to Car Batteries 

The basic purpose of car batteries is to store electrical energy to provide to a motor vehicle, to feed to the electrical energy to the starter that then starts the car’s engine. This is why you can’t even start the car when the battery’s worn out. So in fact, you only need the battery to start the car. Once the engine’s running, it no longer needs the battery.

The main ingredients of a car battery are lead and acid. Despite the hazardous nature, these are the two chemicals that give the car, the power. Without these, there will be no Car batteries Dubbo or the head lights or any other electrical component in the car. Some of the important systems in a car that utilise electrical energy are, Ignition and Fuel system, transmission controls, audio and climate control, etc.. However, a car’s battery is not designed to supply constant energy to all these electrical devices. Once the engine starts running, the generator takes over and supplies the power to these systems, while the battery remains charged.  

To get an idea of a world without batteries, engines back in 1860s would be a good example since back then, there were no batteries to supply the initial current so hand crank was used to give enough compression to fire off a cylinder. This was an exhausting task which is now replaced by a simple push-start button or an ignition switch.   

The two types of Batteries 

There are two kinds of batteries that are generally available. The rechargeable ones and the ones that you dispose of once they are worn out. Both of these types are easily available in Dubbo, Australia. The batteries that are disposed of are called priming batteries. These batteries are capable of producing electrical current from the base components. The rechargeable batteries, the car batteries, on the other hand, follow a different mechanism. They can be charged, discharged and then charged again. These are called Secondary batteries. These batteries operate on the reversible chemical reaction that enables them to be charged again.  

How Car Batteries store Energy 

The first lead and acid battery was invented back in 1850s. To your surprise, the batteries that your car operates on, works on the very same principles that the first battery operated on. The design and the material may have evolved over the time, but the basic mechanism is still the same.  

So, when a car battery is discharging, the electrolyte changes into a dilute solution of sulphuric acid. The lead plates absorb the sulphuric acid to become lead sulphate. When the electrical current is supplied, this process reverses. The lead sulphate turns back to lead and the solution which was dilute solution of sulphuric acid becomes concentrated solution of sulphuric acid. This reversible process is the foundation of the working mechanism of lead-acid battery.  

To explain in simpler words, the lead plates that are immersed in the mixture of sulphuric acid and distilled water, take away the sulphuric acid from the mixture when battery is working and when the generator comes into action, the sulphuric acid goes back into the solution.  

Is the Lead-acid battery the most reliable? 

The lead-acid car battery isn’t the most reliable and efficient way to produce energy but, there are 2 main reasons for why this method has been in use since centuries. 

  1. It’s more affordable than any other source of saving electrical energy. Lead-acid batteries are manufactured at a significantly lower cost than other options available to provide energy.  
  2. Secondly, the amount of current that can be drawn from a lead-acid battery is not limited so it can give a tremendous amount of current as per the requirement of the car. This option is not available in the case of other options to create power for the car. 

Selecting the right Battery 

Although the basic mechanism of operation is the same as it was back in 1850s, there have been significant changes the material and design of the batteries, till date. A number of options are available to choose from. In these options, there are different variations for example, a deep cycle battery uses a different plate configuration than a Valve-regulated lead-acid battery. The selection of the right battery for your vehicle depends on a number of different factors including the vehicle’s power demands, the appropriate size of the battery for the vehicle, reserve capacity (RC) and lastly, the Cold Cranking Amps which is the measure of the battery’s ability to start an engine in cold temperatures. For areas like Dubbo, where the temperature drops to around 3°C, this is an important factor to consider.